Intelligent Industrial Empire
Chapter 269
Quality control is a major event, especially the choice of cooperation mode. If the processing plant is allowed to purchase materials by itself, the loss has nothing to do with 91 heavy industry, but the production progress is not well controlled.
Everyone knows that the scrap rate in the production process of state-owned enterprises is very high.
"Quality control, I think, if it is true, we will definitely need to send some quality management professionals to their production workshop, especially the process inspection, which must be carried out in strict accordance with our process flow. The cost of scrapped products and raw materials must be paid by them! " For this matter, Yun Fei is also a headache.
The management construction of state-owned enterprises has always been very poor. Even after countless years, it can''t be compared with private factories. Especially in the aspect of quality control, except for military products and general civil products, even if the deviation is 0.2mm, the quality inspectors of state-owned enterprises will accept them as qualified products for reasons of relationship with workers.
This is also the reason why many domestic equipment can''t work. For many domestic equipment, the difficulty and cost of processing are taken into account in the design. The design requirements are not very strict. The tolerance is enlarged layer by layer. In the end, not only the interchangeability is poor, but also the quality is very unstable.
From the beginning of production, in order to put an end to this habit of workers, Cheng Feng, who has a deep understanding of the quality management system, was transferred from Huadu to serve as the manager of the quality department. This is not hypocritical or to install confidants, but that he must develop good inspection habits of workers at the beginning of production, Strong quality awareness. Otherwise, it will not be so easy when the company starts to carry out quality system certification in the future.
Only by controlling the production quality can the accuracy of the produced equipment be controlled from the source. So as to bring better market reputation and form brand effect. Of course, the production quality is controlled, that is, the production cost is controlled. At least, there will be no unnecessary waste.
Even now, every month, the cost loss caused by scrapping and disqualification will exceed 200000! This is still the result of more than ten masters with on-site technical support staring at the workshop and continuous sampling inspection by the quality inspection department.
Although the material cost of tens of thousands of yuan per month is insignificant compared with the sales of more than 30 million of the whole company, if it is put into the extremely competitive market environment, especially in the market environment in which the processing gross profit of later generations does not exceed 10%, it is enough to bankrupt a small-scale company.
"If we send factory inspection, where do these inspections come from? The inspection in our factory is just enough. And do we supply materials or do they buy materials themselves? How to guarantee the quality of the materials they buy? How to settle processing expenses? Are these things we need to consider? We outsource the processing of large quantities of parts and components, which really saves investment in building factories and increases the cost of equipment and workers. If any problem in the middle is out of control, the cost will be higher. " Although Wu Zhongda disagreed with Yunfei''s proposal that some unimportant parts in the factory be processed and sent out, he still supported Yunfei''s decision and is now doing his best to do his essential work.
In the mainland, few factories now outsource product processing.
The state-owned enterprises are already overcapacity, and their production tasks are half hungry and half full; Because private enterprises want to expand their scale and constantly increase personnel and equipment, there are not too many outsourcing tasks.
In addition, there are not many machining plants in the mainland, and some are large state-owned enterprises. Those small township enterprises can only do farm tools and have no ability to carry out machining business at all.
There is a large gear processing factory in Shancheng, but they produce military products. When Yunfei''s uncle Jiang Jianxing was responsible for the purchase of the whole factory, he contacted there. People simply ignored small private enterprises such as 91 heavy industry.
In addition to the number of gears used in CNC milling machines and machining centers, the speed change of spindles such as ordinary milling machines, ordinary lathes and CNC lathes depends on a large number of gear sets. The outsourcing products of mechanical processing of Jiuyi heavy industry are mainly gears.
"Resident inspection is required. For these aspects of materials, each batch must provide the quality inspection certificate of materials and the factory analysis report of raw materials. In addition, we are responsible for heat treatment, and they are only responsible for the processing part. As for the settlement, let''s talk to the representatives of the Ninth People''s court... "For these, Yun Fei felt that he didn''t need to explain everything completely.
For outsourcing, he said that the door is clear. Twenty years later, many manufacturers'' products are outsourced, and there are relatively mature rules and regulations for the management and control of these aspects.
"If you don''t have any objection, let''s break up. After you go down, all departments will list the written reports they are responsible for one by one, and then use them to negotiate with the representatives of the Ninth People''s court..." after everyone discussed the good and bad of this development model, Yun Fei directly ordered the people to go down to find problems and put forward solutions.
Yun Fei needs to train these people under his command. Therefore, he only answered some of their questions here, let them think about other questions, and then negotiate with the contractors in the base of the ninth Institute. In the end, the negotiated contract had to be signed by him before it came into force.
"Master, I don''t think this is a long-term thing. You said that instead of expanding the scale of our factory, we should help the military raise their workers. If we wait until most parts of the military business are processed outside, it will not be much for the long-term development of 91 heavy industry. By that time, Who will make our products? " After coming down, Wu Zhongda was a little confused about why Yunfei would take this step.
In any way, it''s very advantageous to put the factory inside.
If the outsourcing factory is short of capacity or goes bankrupt for various reasons, it is beyond the control of Jiuyi heavy industry. As long as there is a problem in one link, the production of the whole factory will be affected.
If our company expands its scale to do these things, although the cost will be much higher, all this can be controlled unless the workers in some key processes in the whole factory resign or go on strike.
"Lao Wu, with more and more products launched in our factory, our production capacity will never be sufficient. At present, we still have thousands of orders for CNC lathes that have not been completed. If according to our current production capacity, how large scale must we expand to meet the production requirements? " Yun Fei patiently explained to Wu Zhongda.
Your most important assistant must be in the same position with yourself, otherwise the development of the whole company will be seriously affected due to the contradiction between the leaders of the company.
"Is that just one aspect of your situation? I can''t. in the back, our factory is only responsible for the final assembly? " Wu Zhongda is a little confused.
It''s not that he doesn''t understand, but that the whole country does it. When Huadu xinkaixing outsourced a lot of business, he had arrived in Chengdu. Although he first worked as a factory director in xinkaixing, Chengdu, the factory did some outsourced products in factory NC processing because the cost of NC machine tools was too high.
At present, most of them can be processed by ordinary machine tools, so there is no need for outsourcing. People who have just entered the industrial country for decades have always had a habit of self-sufficiency under the influence of thousands of years of small-scale peasant thought. When the market prospect of the company is good, there will be no problems. Once the market prospect is bad, the problem will be big.
"Yes, when we develop, most of our business will be outsourced to other manufacturers. We only do the final assembly and sales. Lao Wu, as the helmsman of the company, I will definitely not stay in the company in the future. You are responsible for some decisions, strategic planning and development direction of the company. If you do well, the company will develop well. If you don''t do well, you will even put the company into the abyss of bankruptcy. Don''t think I''m alarmist. A soldier will bear a nest! " Yunfei''s words made Wu Zhongda find that their ages seemed to be reversed.
He is a young man under the age of 20, and Yun Fei is a man in his forties.
"Don''t get confused. Think about the factories that produce aircraft, such as Boeing in the United States and Airbus in Europe. If you think that all spare parts need to be produced by themselves, how much does it cost to build their huge factory? All over the world are their spare parts suppliers. Is their development poor? "
Yun Fei used super large companies such as Boeing and Airbus to give Wu Zhongda an example to let him understand that if he wants to develop rapidly, he must borrow the power of others and cannot invest the limited cost in infinitely expanding the scale of the company.
"Got it?" Yunfei saw Wu Zhongda and asked with a smile.
Wu Zhongda looked at Yunfei, smiled bitterly, nodded, and then shook his head.
"Then you can analyze it yourself. If you do so, what benefits and losses can we Jiuyi heavy industry have? As long as you analyze it, you can understand."
After a pause, Yun Fei continued: "this time, we take advantage of the large-scale reform in the Jiuyuan base to make those state-owned factories with huge processing capacity but on the verge of bankruptcy become our supporting manufacturers! In the future, we will be responsible for some precision machining and experimental processing capacity. "